Manufacturing Technicals

RELEASE PAPER (R/P) LAMINATION TECHNOLOGY

Our manufacturing technologies utilizing the Release Paper (R/P) for coating and fabric bonding.

Roskin / JCO

RELEASE PAPER TYPE LAMINATION

Roskin™ Leather is created through the R/P Lamination method. For our Roskin leathers,
the coating ranges from 120µm to 800µm, with 200µm being the ideal thickness.

Our JCO leather line is also created with R/P Lamination where the we utilize the 3 coating heads to create vintage looking leather with 2-tone color effects.

140m coating assembly line

3 COATING STATIONS x 4 HEAT CHAMBERS

Jesco Korea exhibits one of the longest manufacturing lines for Release Paper lamination production. We couple 3 coating stations (or heads) and 4 heat chambers into one line which extends 140 meters (153 Yards) in length for one R/P production line.

This long line allows for faster production speeds due to multiple heat curing sources
as well as 3 layer coating technology that can be operated in one sitting.

fabric bonding

RELEASE PAPER FABRIC BONDING

Our fabric bonding manufacturing line is specifically designed to have the fabrics bond
without any heat damage. We utilize the Release Paper as an interim carrier of adhesives through the heat chamber. Once it is semi-dryed, the adhesive is applied to the fabrics to secure a seal without any direct application of heat to the fabric.

Gravure coating

GRAVURE COATING

Jesco utilizes a 3-piece gravure coating machine to lightly coat on the surface of said fabrics. This technology allows us to coat on mesh fabrics for shoes to create a 2-tone effect.

  • CAPACITY

    VEGAN LEATHER

    100,000 Yards / Month

    -

    ROSKIN™ LEATHER

    10,000 Yards / Month

    -

    FABRIC BONDING

    20,000 Yards / Month

  • LEAD TIME

    VEGAN LEATHER

    10 days (Greige)

    30 Days (No Greige)

    -

    FABRIC BONDING

    10 Days (Greige)

    40 Days (No Greige)

  • MOQ / MCQ

    VEGAN LEATHER

    1,000 YD / 500 YD

    -

    ROSKIN™ LEATHER

    600 YD / 300 YD

    -

    FABRIC BONDING

    1,000 YD / 500 YD

  • SAMPLING

    VEGAN LEATHER

    Min. 10 YARDS

    -

    ROSKIN™ LEATHER

    Min. 10 YARDS

    -

    FABRIC BONDING

    Min. 10 YARDS

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HOW LEATHER MAKING WORKS

Below is how leather manufacturing process actually works.